To support the production department in maintaining optimal performance within the manufacturing end-to-end process, through adherence to manufacturing instructions, quality standards and budgeted costs, making use of best practices within the industry..
Duties and Responsibilities:
Data Analysis
- Review and analyze daily, the relevant material usage reports within the production environment, with a key emphasis on material usage variances (raw & packaging).
- Flag materials with variance levels above standard, investigate on shop floor, define corrective actions and monitor improvement.
- Enter data from operator log sheets (packaging) and calculate overall plant OEE daily.
- Identify productivity, process improvement and cost savings opportunities from review of the OEE daily reports and the material usage reports.
Continuous Improvement
- Lead cross functional and cross departmental root cause analysis projects targeted towards (1) material usage variance reduction (raw & packaging) and (2) process improvement with focus on operational stoppages.
- Present routine project updates to department heads, highlighting for each project scope target achievement and next steps.
- Perform routine verification of costing standards versus actual production runs.
- Drive other continuous improvement initiatives as required.
- Develop and conduct compliance audits within production to continuously drive alignment to operating procedures.
Stock Reconciliation
- Participate in material reconciliation stock checks as required.
- Lead end of month stock count within production department.
- Lead monthly stock reconciliation, with accountability of usage variances.
Job Specification
Education Diploma or Bachelor level in Business, Engineering or a related
field
Six Sigma Certification is a plus
&/or
Experience Minimum three (3) years experience in a similar capacity.
Skills
- Effective communication and interpersonal skills
- Organizational skills
- Ability to read & analyze information
- Excellent time management
- Knowledge of inventory control
- Ability to lift heavy materials
- Licensed to drive Forklift