General Duties: - Quality assurance checks and monitoring of production lines, that is, soaps, margarines and oil filling/liquid shortenings
- Inspection, testing, evaluation and approval of in-process and finished products as per specification
- Inspection, testing, evaluation and approval of raw and packaging materials as per specification
- Preparation and standardization of chemical reagents and solutions
- Perform chemical and analytical tests on in-process, raw materials and finished products as required
- Testing of neutralised, deodorized and refined oil samples from oil refining process.
- Weighing of colours, flavours & additives as per batch cards for the margarine process
- Issuing of Product Batch Cards to production upon request
- Sampling and testing of Copra / filling out Copra Slips Checks and inspections on Press Plant Operations
- Documentation and recording of all inspections and evaluations, inclusive of action taken and/or any recommended corrective actions.
- Inspection of storage areas, storage tanks and containers, including temperature monitoring.
- Boiler Water Analysis / Cooling Tower Analysis
- Laboratory Chemical Stock Taking(monthly)
- Retain sample program - finished product, raw material and packaging material retained samples.
- Internal calibration of laboratory equipment (moisture balance, scales, pH meter, conductivity meter).
- Returned product evaluation and reporting.
- Reporting of non-conformances (both verbal& written) to Quality Assurance Manager
- Conforms to all established departmental & company policies, procedures & objectives, fulfils the requirements of CGA Ltd.’s SQF Program including but not limited to GMPs, PPE, HACCP, food safety & HSE site protocols.
- Monitoring of CCP as per HACCP Plans at the required frequencies to ensure they meet food safety standards.
- Accurately document all CCP monitoring activities and promptly report any deviations or non-conformities to the relevant departments/personnel for corrective action as stipulated.
Responsible for ensuring: - Quality of products is in conformance to specified standards
- Appropriate quality status stickers are affixed to materials/ products based on testing and evaluations.
- Re-distillation of spent alcohol
- Laboratory supplies, that is, distilled water, chemicals/reagents, gloves, tissue paper, etc. are maintained
- Any problems or non-conformances are brought to the attention of relevant personnel and follow up to certify conformance
- Work areas are kept clean, neat and orderly at all times
- Daily hand-over to technicians is clear, accurate and adequate
Assist with: - Environmental testing and evaluation
- Analysis of competitor’s products
- Third party audits documentation and preparation
- Any other duties as required by the QA/R&D Chief/ Supervisor
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